Download this white paper on installing and deploying a robotic palletizer at your business.
DIY Robotic Palletizing for your business?
It is not as hard as you think.
We can provide a simple system that can grow with your business.
We provide assistance throughout the installation and afterwards
A robot palletizer is very inexpensive to deploy when compared to the cost of labor
What are the conditions?
You already have a conveyor where the finished product arrives
And you are currently stacking product by hand. Labor is scarce.
Just set a robot there with the right End-of-Arm Tool, put a safety fence around it and you are done!
Many companies sell very expensive packages for palletizing that includes complicated tooling, integrated conveyor systems, pallet feeders, tie sheet feeders and light curtain systems. The EP180 Palletizer is the same robot core you find with the best palletizers. It is a basic system for anyone wanting to get a robot palletizer and want it to grow with your business. Some of our customers were having trouble getting and keeping temporary labor to stack pallets. The BTS Economy Robot Palletizer Workcell with Kawasaki CP180L is the answer for companies with temporary labor problems. The robot can be installed in smaller spaces where there is not enough real estate for a larger palletizer.
Once you have the robot, you need to locate it near your conveyor and then build your own guarding.
Or we can help you do everything you need to fully integrate the robot into your production line.
Kawasaki CP180L 4-Axis Robot up to 2080 Moves per Hour w/130kg load and 10 foot reach
Kawasaki E03 Regenerative Controller
Kawasaki Teach Pendant and 10m cables
36 inch x 36 inch Robot Base and mounting bolts Note1
BTS Vacuum Gripper EOAT
1ea 52 x 58 Pallet Pocket with sensors for 42×48 inch pallet
4 Stacking Configurations pre-programmed
BPW180 Palletizing Sales Brochure
Here is a view of what your palletizing workcell will look like. This robot is mounted to a 3-foot base which puts the robot in the perfect position for most conveyor systems. The pallet shown is at a height of 3 feet but the actual work zone is much closer to the floor. To determine the final location of the pallet, you add the tooling height (about 16 inches) and the conveyor height (about 16 inches). This allows the CP180 to make a pallet around 8-feet tall.
This is a short version of the main brochure
BTS Palletizing Workcell Brochure
Kawasaki CP180L 4-Axis Robot operates at up to 2080 Moves per Hour w/130kg load
Kawasaki CP180L 4-Axis Robot operates at up to 1800 Moves per Hour w/180kg load
Kawasaki E03 Regenerative Controller
Kawasaki Teach Pendant and 10m cables
36 inch x 36 inch Robot Base and mounting bolts Note1
Choose one of Four EOAT packages
2ea 52 x 58 Pallet Pocket with sensors for 48in pallet
1ea 30 x 36 Live Roller Variable Speed Buffer Pallet
1ea 30 x 36 Live Roller Variable Speed Pick Conveyor
BTS C100 Integration PC Controller with 10.1 Color HMI
Yaskawa A1000 Advanced VFD for Buffer and Pick Conveyor
18ft x 25ft Safety Cage with Light Curtains. Includes 1 safety access door
Pre-wired Interconnect Cables for Workcell
4 Stacking Configurations pre-programmed (customer provides product and pallet sizes/patterns)
Price includes all installation labor and material costs (Please see customer responsibilities)
Note: 1 – if your concrete floor will not support our 3636 Base, we can build the mounts larger
The MRT series of machines comes ready to deploy anywhere in your facility. It is very easy to teach these machines how to do multiple tasks along any production line. Our unique controller interface unit allows the MRT to operate and control multiple pieces of equipment. Literally, the Sky is the limit on how you can apply the power of the MRT.
MRT-100 (5kg model) includes:
- Kawasaki RS005N Robot w/Series E Robot Controller
- Touchscreen Pendant with Graphic Interface
- All Steel, Lock-in-Place adjustable Cart
- Includes Vacuum Gripper EOAT and Vacuum Generator
- 8020 Profile mounts for fastening equipment to cart
- Dual Safety Enabled controller with safety connections
- 30 foot power cord, 10 foot Interface cord, Heavy wheels
- Many options available for hundreds of operations
Our C100 Marketing Brochure
Our C100 controller and a list of programs available
